Microelectronics packaging software

Chip Tray Super Selector

Select the best packaging for bare die ICs, MMICs, filters, inductors, and other small, sensitive components — across 2" and 4" trays — using a unified catalog and rules engine.

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Your problem

Failures on the factory floor may seem like coincidence. In reality, many incidents trace back to a lack of knowledge about the complete downstream process. Poor planning for packaging — transportation, protection, and presentation to automation equipment — is a root cause of millions of dollars per year in scrap, rework, equipment damage, wasted resources, and program delays.

Die Migration (Component Out Of Pocket)
ESD damage
Improper presentation to automation equipment
Handling damage
Scrap & rework
Equipment damage
Wasted resources and time
Program delays

X-ray of a chip tray showing Component Out Of Pocket (COOP) failures — X-ray: Component Out Of Pocket (COOP) defects in a populated chip tray.

Reference: Rochford, R., Blanchette, C. "Eliminate Costly Component Out of Pocket Defect Condition during Microelectronic Component Packaging/Shipping/Handling" (2022).

Our solution

The Forgione Chip Tray Super Selector gives engineers access to all available industry-standard chip trays and lids in one tool — with instant component analysis and suggested options. Reduce die migration, ESD risk, and handling damage with data-backed picks and recommended accessories (lids, clips, inserts).

Unified catalog

Entegris & Gel-Pak trays, lids, materials, all searchable.

Rules engine

Geometry + ESD + material constraints solved in seconds.

Quality docs

Export the selection + visualization as a PDF report.

Why does it matter?

A single Component Out Of Pocket (COOP) event can cost tens of thousands of dollars. Components are wasted, employee time is lost, and program timelines slip.

How it works

1
Desired chip
ICs, MMICs, filters, inductors, etc.
2
Inputs
Component dimensions, tray vendor & size, ESD and material constraints.
3
Analysis
Rules engine returns trays that fit all requirements vs. trays that fit some, with visualizations of tray layout and pocket fit.
4
Export
Selection plus visualizations exported as a PDF report for quality documentation — ready to share with your team.

Choose your tier

Three subscription tiers, plus per-report pricing for occasional users. All tiers include the core analysis engine, the Entegris + Gel-Pak catalog, and quality-grade PDF reports.

Feature	Essential	Pro	Enterprise
Unified Entegris + Gel-Pak catalog All 2" and 4" trays, lids, and materials in one searchable index.
Rules-engine tray analysis Geometry, ESD, surface roughness, and material constraints solved automatically.
Tray + pocket visualization Top-down tray layout and front-view pocket-fit diagrams.
Material properties + warnings
Quality-grade PDF report export
Manual mode (enter exact Entegris / Gel-Pak part number)
Compare tray candidates side-by-side
Class-0 ESD + silicone-free / vacuum-fixturing flags
Save & load CTSS files Persist runs to your organization workspace and reopen later.
BOM import (batch mode) Run dozens of components at once from a spreadsheet.
Internal approval workflow Submit a run for management approval before release.
AI Packaging Assistant Chat-based help against the Forgione packaging knowledge base.
Shipping-vibration simulation (2D + 3D) Interactive 2D and 3D shipping-vibration visualization with zoom controls.
Company Forum & Packaging Feedback Company-wide discussion forum plus structured packaging feedback collection.
Documents Dashboard Company-wide hub for shipping & packaging standards, usage reports (how a tray performed for a given component — issues, observations, outcomes), compliance reports, and approved component + tray selection reports.
ERP / PLM integration Wire CTSS outputs into your ERP or PLM system.
SSO (Google / Microsoft 365)
Priority support & dedicated onboarding
Included seats	Up to 3	Up to 15	Unlimited

Need a single report instead of a subscription? One-time-use reports are available by invite — ask sales.

Inquire about the Chip Tray Super Selector

Learn how you can reduce die migration, ESD risk, handling damage, and other cascading failures. Tiered licenses and one-time-use reports are available. Contact our team for pricing and a walkthrough.

support@apps.forgioneengineering.com 844-632-4364

160 Tanner Street, Lowell, MA 01852